Dual Axis Solar Tracking

This blog had mentioned before how better computerized tracking improved solar energy. Renewable Energy World now reports how dual axis tracking increases output.

Illustration comparing Fixed Array and Dual Axis Tracking
“Because it can tilt on both azimuth and zenith axes, a dual-axis tracking system follows the sun daily and seasonally, always positioning the solar array so that it optimally faces the sun.”

While a tremendous amount of research and funding is going into trying to increase the efficiency of photovoltaic cells by a few percentage points, there is a readily available solution that yields a 40% increase in produced power today – dual-axis tracking [1]. By simply moving the PV array so that it is aligned with the sun throughout the day and seasons, you get a large boost in produced power at a small incremental cost. Of course the cost depends on the design of the tracking system. In today’s market, this cost ranges from under a $1.00/produced watt, to around $3.00/produced watt. We are talking about produced watts rather than rated watts.

Incident angle with respect to solar intensity

The key to understanding the benefits of tracking is the significance of the incident angle, the angle at which the sun’s rays strike the PV array. To see how the incident angle affects solar intensity and power production, we use the formula Intensity = Constant x cos ? where ? is the incident angle measured from perpendicular (Fig. 1). So intensity is at its maximum when ? = 0?this is when the arriving energy strikes a PV panel perpendicularly. The greater the incident angle, the smaller the amount of energy reaching the panel.

Example of daily energy production for a fixed array

Another consequence of a large incident angle is reflection. As the incident angle increases, the glass on the front of the PV panels begins to reflect energy away from the panels, reducing the power produced. The combination of reflection and reduced available surface area is why fixed solar systems produce very little power in the morning and afternoon. Figure 2 is a representational daily energy production graph for a fixed array. For a fixed array, the incident angle changes throughout the day, from highly acute to highly obtuse. The result is that very little energy is produced during the morning and afternoon.

Amory Lovins
“One of the drawbacks of most dual-axis trackers has been the pole-mounted design. Most tracking systems are pole-mounted in a manner similar to satellite or radar dishes. Because the array is hung from a single point, gravity is always trying to pull them over and their wind load factor is quite high. This requires heavy-duty mechanisms to hold and position the array and massive, heavy concrete foundations, heavy-duty earth moving equipment and cranes to set the array in place ? all increasing the cost of installation. Another disadvantage to pole mounting is the height which can be anywhere from 12′ to 20′, forcing the arrays to be widely spaced to avoid shading.”

Solar panels on a InteliTrack Balanced Frame

The Renewable Energy World article suggests, “A better design would be lightweight, low wind resistance, and no requirement for an extensive foundation to support it.”

One solution is the InteliTrack (Fig. 5), which holds the PV panels in balance, like a gimbaled ship’s compass, allowing the panels to tilt in two directions around their own axes. This design eliminates the need for a huge foundation since there is no stress from gravity or a high wind load on the supports. It is made of aluminum so it is lightweight and, without a heavy foundation, suitable for rooftops and parking lot shade structures as well as for large ground-mounted utility projects. Wind loading is greatly diminished because of its low profile and the fact that the panels can be louvered to present only a thin edge to the wind.

Commentator SeeNovak disagrees.

The economics does not bear out the installation of a dual-tracking mechanism for commercial sites. If the solar panels are permanently aligned to the “best-average” azimuth, you can initially install MORE solar panels, which are getting progressively cheaper and more efficient (not to mention less reflective) in lieu of a complex tracking system.

Also, bear in mind every mount is something that will eventually need maintenance/repair. At a 1 MW or larger facility, you’d have to hire a crew just to operate and maintain the mounts and directing apparatus.

This blog agrees with the commentator. For utility-scale solar PV installations, we see greater investment in optics that concentrate solar power and / or solar cells (e.g., multi-junction) that capture more photons. And, site selection still plays a crucial role.

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2 Comments

  1. jcwinnie
    Posted 2010-11-24 at 3:24 pm | Permalink

    Speaking of multi-junction solar cells, Treehugger Michael Graham Richard relays an announcement from Spectrolab, a subsidiary of Boeing. They have begun mass-production of a very efficient concentrating solar cell, the C3MJ+, which reportedly has an efficiency at converting sunlight into electricity of 39.2%. This would make it the most efficient on the market.

  2. jcwinnie
    Posted 2010-11-30 at 11:32 pm | Permalink

    And, speaking of squeezing more energy out of solar panels, IEEE Spectrumz Peter Fairley says to do it with distributed intelligence.

    More than a dozen venture-capital-backed start-ups are vying to bring some smarts to solar farms in the hope of boosting photovoltaic arrays’ ability to deliver carbon-free energy. The offering by Tigo Energy, based in Los Gatos, Calif., may be the simplest and most cost-effective of these distributed intelligence schemes. The three-year-old firm is exploiting wireless communications to minimize the added cost and complexity of PV arrays’ energy-harvesting electronics, an approach that could quickly win over risk-averse system installers.

    Tigo’s strategy is getting its highest-profile test at the El Cerrito, Calif., headquarters of sports foods producer Clif Bar & Co. Solar installer Sun Light & Power, of Berkeley, Calif., is festooning Clif Bar’s carport and rooftops with nearly 2000 silicon solar panels. Sun Light & Power is betting that by individually monitoring, controlling, and optimizing each panel, Tigo’s system will squeeze 6 to 8 percent more energy from the 530-kilowatt array.

    Such potential exists thanks to the inherent inefficiencies in the way PV arrays are designed today: The panels blindly feed their direct current to a centralized inverter. The inverter turns the array’s DC into AC in sync with the power grid, but it must also maximize the DC flow coming in by controlling the entire array’s impedance.

    Centralized impedance control wastes energy, because a PV array’s panels are rarely uniform. Variable shading from trees, buildings, or shifting clouds turns PV arrays into an electrical mosaic. The problem only gets worse with age as panels degrade at varying rates from their factory-shipped specs. The centralized inverter must pander to its array’s lowest common denominator, setting an impedance that maximizes the panel’s harvest of charges generated on the lowest-performing panels. Extra charge generated by overachieving panels is left to recombine and dissipate as heat.

    The early market leader among the firms addressing PV’s "module mismatch" problem, Enphase Energy, proposes to replace the big centralized inverter with microinverters attached to each panel. But in doing so, it may have limited its potential market. Electronics market consultancy IMS Research concluded this August that the microinverters’ higher cost would preclude their use in utility-scale solar plants.

    Gary Gerber, Sun Light & Power’s president, says he is concerned about failure-prone components in microinverters such as liquid-filled capacitors, which add reliability risk to rooftop installations. "You put thousands of those out on roofs and they start failing, and you have a lot of work to do to repair and replace units, especially in residential installations where the panels are generally flush to a roof," says Gerber, a past president of the California Solar Energy Industries Association, which represents many installers.

    Tigo’s approach should be fairly fail-safe because its distributed electronic devices are comparatively simple. The modules attached to each solar panel contain a basic circuit that modifies impedance and a 2.4-gigahertz wireless interface; all processing capabilities reside in a centralized management unit. In operation, Tigo’s modules transmit a power reading every 3 seconds, the central unit crunches the data to calculate the optimum impedance for each panel, and those marching orders are transmitted back to the modules.

    The result is that each panel is assured to generate maximum DC power, leaving the centralized inverter to concentrate on its forte: efficiently churning out synchronous AC. Gerber says Tigo’s hardware is edging up Clif Bar’s PV price tag by roughly 4.5 percent, but he predicts that increased energy flow when the array starts up later this winter will more than pay back the added costs, boosting Clif Bar’s overall return on investment.

    Profit margins should increase as Tigo works with PV manufacturers to build its system into PV panel junction boxes at the factory. Several leading PV manufacturers have announced plans to integrate Tigo’s circuitry, including Schott Solar, Solyndra, and Suntech Power. Tigo vice president Jeff Krisa says those partnerships should beget several Tigo-optimized solar projects at the 10- to 20-megawatt scale by the end of 2011. Gerber says it could become mainstream practice within three to four years.

    Gerber points to one more benefit that has less to do with dollars and cents and more with organizations like Clif Bar wearing their green credentials: The data flowing into Tigo’s central management units is easily output to the Internet, to be incorporated in Web sites or in-building displays that lay open an array’s output in real time. "I can’t overemphasize the value of the display technology," says Gerber. "That’s a huge PR benefit."

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