In the wake of gearbox catastrophes

HAWT Destruction from Gearbox Failure


“Gearboxes have been failing in wind turbines since the early 1990s. Barely a turbine make has escaped. The problem reached epidemic proportions with a massive series failure of gearboxes in NEG Micon machines. At the time, the NEG Micon brand was the most sold wind turbine in the world. The disaster brought the company to its knees ; It was taken over by Vestas, the world’s largest wind turbine manufacturer, which still is challenged by gearbox and rotor failures.

As previously noted, a large number of gearboxes have had to be replaced “in large numbers.” Der Spiegel reports that the German Insurance Association is none too happy…

“In addition to generators and gearboxes, rotor blades also often display defects,” a report on the technical shortcomings of wind turbines claims. The insurance companies are complaining of problems ranging from those caused by improper storage to dangerous cracks and fractures… The frail turbines coming off the assembly lines at some manufacturers threaten to damage an industry that for years has been hailed as a wild success.

At Spiegel Online, Simone Kaiser and Michael relay a concern about installed wind turbines:

After the industry’s recent boom years, wind power providers and experts are now concerned. The facilities may not be as reliable and durable as producers claim. Indeed, with thousands of mishaps, breakdowns and accidents having been reported in recent years, the difficulties seem to be mounting. Gearboxes hiding inside the casings perched on top of the towering masts have short shelf lives, often crapping out before even five years is up. In some cases, fractures form along the rotors, or even in the foundation, after only limited operation. Short circuits or overheated propellers have been known to cause fires. All this despite manufacturers’ promises that the turbines would last at least 20 years.

Continue reading here: Switchgrass to Syngas

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